Custom Embroidered Patches Made From Your Logo, With No Minimum Order
Order custom embroidered patches in any shape, size, and quantity, from a single prototype to a wholesale run of thousands. Choose 50%, 75%, or 100% thread coverage, merrowed or laser-cut edges, and iron-on, Velcro, or sew-on backing. Every order starts with a free digital proof, and every patch ships to your door anywhere in the United States.
- No Minimum Order
- Free Digital Proof
- Ships Across the USA
in the USA
About Custom Embroidered Patches
A custom embroidered patch is a fabric emblem made by stitching colored thread onto a twill base, then finishing the edge and adding a backing so it can be attached to clothing, hats, bags, or gear. It is the most recognized patch style in America, and for good reason. The raised thread gives your logo real texture and depth, it holds color through years of wear and washing, and it signals quality in a way a printed transfer never will. At Custom Patch House, we have been producing custom made embroidered patches for American businesses, teams, clubs, and departments since 2010. You send the artwork, our digitizers convert it into a stitch file built specifically for thread, and you approve a free digital proof before a single stitch is sewn. No setup surprises, no forced bulk quantities, and no guesswork about how your patch will look. Whether you need custom embroidered patches for a company logo, embroidered patches for clothing lines, or a one-off embroidered badge patch for a uniform, you get the same production standard: tight stitching, clean borders, and color matched to your brand.
Key Features
- No minimum order. Order 1, 10, or 10,000. Custom embroidered patches with no minimum means you can test a design before committing to volume.
- Free digital proof. See your patch mocked up in exact size and thread colors before production begins.
- 50%, 75%, or 100% embroidery coverage. Choose a lighter, flexible patch or a fully stitched, premium finish.
- Merrowed or laser-cut borders. Classic rolled edges for round and square shapes, or precision laser-cut edges for complex outlines.
- Premium polyester thread. Colorfast, durable thread that holds up to washing, sunlight, and daily wear.
- Any backing you need. Iron-on, Velcro hook and loop, sew-on, adhesive, plastic, or non-woven.
- Nationwide USA delivery. Based in Amarillo, Texas, shipping to all 50 states.
- Custom Patches Since 2010
- No Minimum Order
- Free Digital Proof
- Unlimited Revisions
- Shipped to All 50 States
- 4.9/5 from 500+ Reviews
Backing Options: Iron-On, Velcro, Sew-On, and More
The backing decides how your patch attaches, so pick it based on where the patch will live. Iron on embroidered patches use a heat-activated adhesive layer. Press them onto cotton, denim, or poly-cotton blends with a household iron or heat press. They are the fastest way to apply embroidered patches for clothes, jackets, and backpacks, and we recommend a few stitches around the edge for garments that go through frequent washing. Custom embroidered patches with Velcro backing (hook and loop) let you swap patches on and off tactical vests, range bags, plate carriers, and uniforms. They are the standard for military, law enforcement, airsoft, and morale patches. Sew-on backing is the most permanent option and the right choice for uniforms, workwear, and anything that will be laundered industrially. Adhesive (peel and stick) works for short-term use like events and giveaways, while plastic and non-woven backings add stiffness for cleaner handling and sewing. Not sure which backing fits? We'll recommend one for free.
Why American Brands Choose Custom Patch House for Custom Embroidered Patches
Plenty of companies sell patches. Here's what you get when you order from us. No minimums, ever. Most patch makers force you into 50 or 100 pieces. We'll make one. Test your design, order a sample, then scale up when you're ready. You see it before you pay for production. Every order includes a free digital proof showing exact size, thread colors, and layout. Nothing gets stitched until you approve it. Digitizing done by people, not presets. Our digitizers map every stitch by hand for your design, so your logo comes out sharp instead of "close enough." Over 15 years of patch production. Since 2010 we've made patches for businesses, fire departments, schools, clubs, and military units across the U.S. Real people who answer. Call, email, or WhatsApp us and a patch specialist will help you pick coverage, backing, and size. Our satisfaction guarantee is simple: if your patches don't match your approved proof, we'll remake them free.
What 50%, 75%, and 100% Embroidery Coverage Actually Mean
Embroidery coverage is the percentage of the patch surface covered by thread. It changes how your patch looks, how it feels, and what it costs. 50% coverage: Roughly half the design is stitched, and the twill base shows through as an intentional background color. The patch stays thin, light, and flexible, and it is the most budget-friendly option. It works well for simple logos, text-based designs, and casual embroidered patches for clothing. 75% coverage: Most of the surface is stitched, with the base fabric visible only in select areas or around the edges. This is a strong middle ground for detailed designs that still need some softness, such as embroidered patches for hats that curve with the crown. 100% coverage: The entire face is thread, with no base fabric visible anywhere. You get the richest color, the most texture, and the longest lifespan. Most custom embroidered patches for logos, club colors, and uniform badges are ordered at 100% because they have to look sharp and last for years. Tell us where the patch will be worn, and we'll recommend 50%, 75%, or 100%.
How Your Artwork Becomes Stitches
Embroidery machines cannot read a logo file directly. Every custom embroidered patch starts with digitizing, where a trained digitizer converts your design into a stitch map. That map controls the direction of every fill, the path the needle travels between color areas, and the underlay stitches that keep the top thread from sinking into the fabric. Good digitizing is the difference between a patch that looks like your logo and one that only looks close to it. Here is how the process works from start to finish: 1. Send your artwork or idea. Upload a logo file, a sketch, or a photo of an existing patch. If you want to design your own embroidered patch from scratch, our team can build it from your description. 2. Get your free quote. Tell us size, quantity, coverage, border, and backing, and we will send pricing with no obligation. 3. Approve your digital proof. Review a mockup showing exact size, thread colors, and layout. Request revisions until it is right. 4. Production. Your approved design is digitized, stitched, edged, and backed. 5. Delivery. Your patches are packed and shipped to your address anywhere in the USA. File quality matters. Vector files (AI, EPS, PDF) give the cleanest outlines to trace. High-resolution raster files (PNG, JPG, PSD) also work well. A small or blurry image forces the digitizer to interpret your edges, so send the largest, clearest version you have.
Detail Limits Worth Knowing Before You Design
Thread is thicker than ink, so embroidered patches have practical detail limits. Knowing them upfront helps your design translate cleanly. Text size: Letters below 3mm in the finished patch are not reliably readable. At 5mm and above, text stays crisp and clean. Thin lines: Hairline strokes disappear in thread. Thin outlines should be thickened or removed. Gradients: Thread cannot blend like printed ink. Each shade is a separate thread color, so smooth fades become visible color bands. Tiny details: Very small icons or intricate textures may need to be simplified or enlarged. None of this means a complex logo cannot become a great patch. It means the design should be adapted for thread rather than copied pixel for pixel. We flag anything that will not translate in your free digital proof.
Embroidered Patches vs. Woven, PVC, and Chenille Patches
Not sure embroidered is the right fit? Here's how it compares.
| Embroidered | Woven | PVC Rubber | Chenille | |
|---|---|---|---|---|
| Look | Raised, textured thread | Flat, smooth, fine detail | Glossy 3D rubber | Fuzzy, varsity-style |
| Best for | Logos, uniforms, hats, clubs | Small text, intricate detail | Tactical, outdoor, waterproof gear | Letterman jackets, retro merch |
| Detail level | Medium to high | Very high | High | Low |
| Durability | Excellent | Excellent | Waterproof, extremely tough | Good |
Choose embroidered when you want the classic, premium patch look people instantly recognize. If your design has very small text or fine detail, woven patches may be a better fit. For waterproof gear, look at PVC patches.
Who Orders Custom Embroidered Patches
- Businesses and brands ordering custom embroidered patches with their logo for uniforms, merchandise, and promotional giveaways.
- Apparel and streetwear labels adding cool embroidered patches to jackets, hoodies, denim, and bags.
- Hat and headwear brands ordering custom embroidery patches for hats, including trucker caps, snapbacks, and beanies.
- Uniform and workwear programs for contractors, restaurants, security companies, and healthcare teams.
- Fire departments, police, and EMS needing durable, regulation-ready badge patches.
- Military units, veterans groups, and airsoft teams ordering custom embroidered patches with Velcro backing.
- Schools, varsity programs, and scout troops creating letter patches, achievement badges, and troop emblems.
- Motorcycle clubs ordering back patches, rockers, and member emblems.
- Sports teams and leagues producing team crests and supporter merchandise.
- Events, reunions, and nonprofits ordering commemorative patches for conferences, fundraisers, and races.
- Resellers and distributors buying wholesale custom embroidered patches in bulk.
Custom Embroidered Patches Specifications
| Specification | Details |
|---|---|
| Base fabric | Polyester or cotton twill |
| Embroidery coverage | 50%, 75%, or 100% |
| Border | Merrowed or laser-cut |
| Backing | Iron-on (heat seal), sew-on, Velcro, plastic, non-woven, peel and stick |
| Shapes | Round, square, rectangle, shield, or any custom shape |
| Thread colors | Matched to your brand colors |
| Minimum text height | 5mm recommended, 3mm absolute floor |
| Artwork formats | AI, EPS, PDF, PNG, JPG, PSD, sketches, or photos |
| Proof | Free digital proof before production |
| Minimum order | None, order any quantity |
| Shipping | Nationwide across the USA |
How Custom Embroidered Patch Pricing Works
No hidden setup fees. Your price comes down to five things:
| Factor | How It Affects Price |
|---|---|
| Size | Larger patches use more thread and fabric, so they cost more per piece. |
| Quantity | The more you order, the lower your price per patch. Wholesale orders get the best rates. |
| Coverage | 50% coverage costs least, 100% costs most because it uses the most thread. |
| Border | Merrowed borders suit simple shapes. Laser-cut borders handle complex outlines. |
| Backing | Sew-on is standard. Iron-on, Velcro, and adhesive backings are available as add-ons. |
Ways to lower your cost: Order a slightly smaller size, choose 75% coverage instead of 100%, reduce the number of thread colors, or increase your quantity to reach the next price break.
Custom Embroidered Patches Questions
What people ask us before ordering embroidered patches
Ready to Order Your Embroidered Patches?
Get started with a free quote today. Our team is ready to bring your design to life.